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mSights

Manufacturing solution


mSights is an NDA-protected project. 


mSights is an industrial monitoring and predictive maintenance platform used across JLR's manufacturing environments to help engineers, technicians and operational teams monitor equipment health, identify issues early and reduce downtime. 


The aim was to streamline operational workflows, improve visibility and support consistently strong OPR performance.

Overview

🙁 Problem

Manufacturing teams relied on multiple dashboards and data sources to monitor equipment performance, machine health, alerts and maintenance activity.


While large volumes of data were avalible, users often struggled to quickly identify what required attention, understand trends and move from insight to action. This is due to the fact their as-is process was focused on manual extraction of data, human intervention for interpretation and day or two worth of latency. 


Different user groups also had different goals:


  • Technicians wanted to investigate faults quickly 
  • Engineers needed deeper operational insights 
  • Managers required high-level health and performance views 
  • Control room teams needed visibility across multiple production areas 


This created a challenge of presenting complex industrial data in a way that was both accessible and actionable. 

🎯 Solution

We designed a scalable dashboard experience that transformed complex machine data into meaningful insights through clear visualisations, progressive drill-down journeys and role-relevant information. 


The solution provided users with visibility from facility (automation) level through to individual equipments, helping them monitor health, identify trends, investigate issues and make more informed decisions. 

🛠 Tools Used

Lucid, Figma, Maze, JIRA, Confluence, Microsoft PowerPoint, Word & Teams.

🔁 Development Lifecycle

Agile (sprints) & Design Thinking methodology.

👥 Team Members

1 UX Designer, 2 Business Analysts, 1 Project Manager, 1 Agile Delivery Lead, 1 solution architect, 4 developers, multiple stakeholders and manufacturing SMEs.

📋 My Role

UX Designer, UX Researcher, UI Designer, Workshop Facilitator, and Workshop Host.

My design process

Understanding the domain

Understanding the domain

Understanding the domain

Built an understanding of the manufacturing environment, equipment types, user roles and existing platforms to establish a strong foundation before designing. 

Discovery & Requirements

Understanding the domain

Understanding the domain

Collaborated with stakeholders, SMEs and end users to uncover pain points, gather requirements and identify opportunities for improvement. 

Define journeys & IA

Understanding the domain

Wireframes & Prototypes

Mapped user journeys and structured information architecture to support intuitive navigation from facility-level monitoring through to individual equipment insights. 

Wireframes & Prototypes

Wireframes & Prototypes

Wireframes & Prototypes

Translated research findings into wireframes and design concepts that prioritised usability, information hierarchy and scalable dashboard experiences. 

Validate & Iterate

Wireframes & Prototypes

Validate & Iterate

Refined designs through stakeholder reviews and feedback sessions, ensuring solutions aligned with user needs and business objectives. 

Support delivery

Wireframes & Prototypes

Validate & Iterate

Worked closely with developers throughout implementation to clarify requirements, validate solutions and support successful delivery. 

my design process

💡 Understanding the domain

One of the biggest challenges was understanding the manufacturing environment within JLR itself. 


Unlike traditional digital products, the platform served highly specialised users including:


  • Weld timer technicians
  • ABB robot technicians 
  • SEW drive engineers 
  • Supervisors 
  • Manufacturing managers 
  • Energy teams 
  • Control rooms teams


To design effectively, I first needed to understand how these users worked, what decision they were making and what information they required throughout their day. 


I spent time reviewing the existing AS-IS experiences of the user, attending walkthrough sessions, analysing workflows and speaking with users and subject matter experts to build a clear understanding of both the technology and operational context.

🧐 Discovery & Research

Through workshops, stakeholder interviews and platform walkthroughs, several recurring themes emerged. 


Key findings:


Information Overload 

Users were presented with large amounts of machine data but often struggled to identify what was the most important. 


Different users needed different level of detail

Senior stakeholders wanted operational summaries whilst engineers required detailed diagnostic information. 


Existing journeys lacked clear hierarchy 

Users could access the information they needed, but navigation between facility, area, line and machine level views wasn't always intuitive.


Alert visibility needed improvement 

Critical issues could become lost amongst large volumes of information.

✍🏼 Defining the experience

Following discovery, I worked with stakeholders to define a dashboard structure that balanced overview monitoring with detailed investigation.


The hierarchy evolved into:


Facility > Area > Zone > Line > Equipment 


This approach allowed users to progressively drill down from a high-level operational overview into specific machine insights without becoming overly complex. 


Facility view focused on:


  • Overall health status 
  • Equipment availability 
  • Alert viability 
  • Operational Performance 


This enabled managers and supervisors to quickly understand the state of production. 


Equipment view focused on:


  •  Machine health 
  • Historical trends 
  • Fault investigation 
  • Performance analysis 


This supported technicians and engineers carrying out deeper investigations. 

👩🏽‍🎨 Dashboard Design

I designed a series of dashboard concepts that focused on:


  • Clarity over complexity - rather than displaying every metric, the designs prioritised the most relevant information first. 


  • Progressive disclosure - users could move from high-level summaries into increasingly detailed views as required. 


  • Visual hierarchy - important information such as critical alerts and equipment health indicators were surfaced prominently to support faster decision-making.

 

  • Scalability - the design approach needed to work across multiple equipment types including weld timers, robots, drives and future assets. 

🔄 Iteration & Feedback

Wireframes and concepts were reviewed regularly with stakeholders and users. Feedback session helped validate:


  • Navigation structures 
  • Dashboard layouts
  • KPI prioritisation 
  • Alert presentation 
  • Drill-down journeys 


This iterative approach ensured designs remained aligned with operational needs while balancing technical constraints. 

The outcome

Outcome

The resulting experience provided a clearer and more scalable foundation for manufacturing monitoring and predictive maintenance. The platform enabled users to:


  • Monitor equipment health more effectively 
  • Identify issues faster 
  • Navigate complex manufacturing data more efficiently
  • Access information at the appropriate level of detail


The work also established a design framework that could be reused across future equipment dashboards and manufacturing use cases. 

Reflection

This project strengthened my ability to design within highly complex enterprise environments. 


The biggest lesson was that successful dashboard design is rarely about displaying more data. It's about helping users understand what matters when it matters and giving them the confidence to act on it. 


By investing time in discovery and understanding the manufacturing domain, I was able to move beyond designing dashboards and instead design experiences that supported real operational decision-making. 

Contact Me

Need a UX designer? Get in touch!

LinkedIn: https://www.linkedin.com/in/jasleen-sura-abc123/ E-Mail: Jasleen_sura@hotmailoc.uk Phone: 07778881250

Get in Touch!

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